Natech Accident
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Type
Natech Accident
Date
2003/09/26
Time
04:52
Status
Published

Units Involved

  1. Name
    Crude oil tank
    Type
    Storage: Atmospheric storage tank
    Description
    Floating roof tank for the storage of crude oil. The tank's maximum capacity is 32,778 m3 and its sloshing fundamental period is 7 s.
  2. Name
    Piping
    Type
    Auxiliary: Pipes and pipework
  3. Name
    Naphtha tank
    Type
    Storage: Atmospheric storage tank
    Description
    Floating roof tank for the storage of naphtha. The tank's maximum capacity is 32,778 m3 and its sloshing fundamental period is 7.1 s.
  4. Name
    Storage tanks 1
    Type
    Storage: Atmospheric storage tank
    Description
    Five floating roof storage tanks were damaged. Two tanks contained kerosene (maximum capacity 43,872 m3) and had a sloshing fundamental period of 7.6 s. One tank contained slop (maximum capacity 43,872 m3) with a period of 8.1 s. An additional two tanks contained crude oil (maximum capacity of 109,900 m3) with a first fundamental period of 12 s (second mode 5.6 s).
  5. Name
    Storage tanks 2
    Type
    Storage: Atmospheric storage tank
    Description
    Many smaller storage tanks were reported to have suffered minor damage.

Event Sequences

  1. Name
    Fire in crude oil tank
    Unit
    1. Crude oil tank
    Substances Involved
    1. Name
      Crude oil
      Involved Quantity
      23172.42 m³
      Potential Quantity
      32778 m³
    Initiating EventCritical EventMajor Event
    Natural Hazard: Liquid sloshing
    Liquid sloshing caused movement of the floating roof of the tank, which ignited the fire. It was calculated that the sloshing amplitude was about 3 m.
    Natural Hazard: Sparking
    Sparks were generated by the friction between the roof and sidewall of the tank and caused a fire.
    -
    Fire: Other
    The fire ignited the oil due to friction between the roof and sidewall of the tank. A rim-seal fire started.
  2. Name
    Piping Fire
    Unit
    2. Piping
    Description
    Oil was spilled from damaged piping and ignited.
    Substances Involved
    1. Name
      Oil
    Initiating EventCritical EventMajor Event
    Component (Non-structural): Damage to pipe joints
    Release: Liquid release to ground
    Oil was spilled from the damaged piping.
    Fire: Pool fire
    The spilled oil ignited and cause a pool fire which was extinguished after seven hours.
  3. Name
    Fire in Naphtha tank
    Unit
    3. Naphtha tank
    Description
    This event was triggered by an aftershock of Mw 4.7 at 10:36 am on September 28.
    Substances Involved
    1. Name
      Naphtha
      CAS No
      9072-35-9
      Involved Quantity
      25239.83 m³
      Potential Quantity
      32779 m³
    Initiating EventCritical EventMajor Event
    Component (Non-structural): Roof damage
    The floating roof got tilted due to sloshing and sank.
    Natural Hazard: Liquid sloshing
    The liquid sloshing caused he movement of the floating roof of the tank. The maximum sloshing amplitude was estimated as about 2.9 m.
    -
    Fire: Pool fire
    Two days after the earthquake the naphtha caught fire, resulting in a full surface fire. Since the floating roof had sunk, and naphtha had been exposed to the atmosphere, the top of the tank had been covered with foam to prevent ignition. It is believed that the foam coverage was not complete due which allowed a fire to ignite. The fire was extinguished after 44 hours.
    Contributing Factors
    Organisational: Management organization: Inadequate
    There was insufficient foam available to extinguish the fire. Additional foam had to be collected in order to stop the fire.
    Organisational: Organized procedures: Inadequate
    It was difficult to cover the large tank's upper surface with foam.
  4. Name
    Floating roof sinking
    Unit
    4. Storage tanks 1
    Description
    This event was triggered by the main earthquake event and aftershocks, likely due to damage to the roof pontoons due to large amplitude sloshing.
    Initiating EventCritical EventMajor Event
    Natural Hazard: Liquid sloshing
    The calculated sloshing amplitudes were 3.4, 2.9, and 1.3 m, respectively, for kerosene tanks, slop tank, and crude oil tanks.
    Release: Gas, vapour, mist, or smoke release to air
    -
  5. Name
    Widespread damage and spills
    Unit
    5. Storage tanks 2
    Description
    Many more smaller storage tanks were reported to have suffered minor damage due to sloshing.
    Initiating EventCritical EventMajor Event
    ---

Emergency Response

Response Planning
Emergency response plan is sufficient in taking Natech events into consideration: No
Difficulties in Response to the Natural Hazard
Natech event prevents access of personnel to natural hazard affected area: No
Natech event prevents efficient operation of personnel in the natural hazard affected area: No
Response Teams and Equipment Involved
  • On-site fire fighting team
  • Local fire fighting team
Response to the Natech Event
The plant was shut down. A private fire brigade participated in the response along with the local fire department.

At 4:50 on September 26, the earthquake and the first fire (at the crude oil tank) occurred almost simultaneously. About 7 hours later, the fire was extinguished.

After the sinking of the roof of the naphtha tank, the substance was exposed to the air. Sealing with foam was prepared to prevent evaporation. However, at 10:49 on September 28, two days after the earthquake, the naphtha caught fire. At 11:07 transfer of naphtha to another tank started and was conducted intermittently. In the meantime, foam and cooling water were applied by four fire engines and a fixed foaming system to bring the fire under control. At 6:55 on 30 September, the fire was extinguished.

Consequences

Human Health Impacts
In Tomakomai City a smell of oil, soot, and fire extinguishing agent was detected, and high numbers of inhabitants and school children complained of physical discomfort.
Environmental Impacts
The environmental concentration of formaldehyde, xylene, toluene, and benzene was measured at three locations about 3 km away from the plant for two hours from 22:30 on September 29th. As a result, the value of benzene temporarily reached the maximum of 8.2 micrograms per 1 m3, which surpassed the environmental threshold of 3 microgram.
Economic Impacts
Several thousands tons of products were burned, and recovery costs were high: 7 tanks suffered major damage, many other tanks suffered lesser damage and experienced minor spills. The site restoration rose to about 10 billion JPY.

Since Tomakomai west harbour shut for 43 hours due to the naphtha tank fire, 4 ferry companies asked for financial compensation of a total of about 100-200 million JPY.
Built-up Areas Impacted
Infrastructure (e.g. roads, railways, air transport)
Community Disruption
Tomakomai west harbour shut for 43 hours due to the fire in the naphtha tank. This caused about 20 ferry trips to be canclled.

Remedial Activities

Restoration Activities
In the restoration of the plant the latest standard requirements for floating roof tanks were met (e.g. lowering of the storage volume to lower levels; retrofitting of the tanks to comply with the latest requirements). Moreover, the procedures to avoid tank fires after roof sinking were revised.

Lessons Learned

Lessons Learned on Equipment
It was found that the roof type and earthquake shaking period influenced the magnitude of the sloshing and thus the damage intensity. In fact, analytical studies showed that sloshing damage can occur if the maximum height of the sloshed liquid exceeds 3 m in floating roof tanks of 30,000-40,000 m3 volume. Also, it was found that in addition to the fundamental sloshing mode, higher modes can also trigger damage. For this reason, the code for the construction of storage tanks was revised.

For tanks built according to more updated standards, only leaks were observed while the two tanks that suffered major damage were built in compliance with older regulations. This highlights the effectiveness of following updated design codes.
Lessons Learned on Organisational Aspects
The full-surface fire of the naphtha tank due to a sloshing-triggered sinking roof was the first of its kind in Japan and was not expected to occur. Preparedness for this type of event was therefore low. This included the lack of sufficient fire-fighting foam.
Lessons Learned on Emergency Response Aspects
Since the available foam for fire fighting was insufficient, it had to be collected from all over the country, indicating a lack of preparedness.

Also, it turned out to be difficult to cover the whole tank's top with foam due to wind and flames.
ID: 51, Created: Vincenzo ARCIDIACONO, 2014-09-09 14:25:56 – Last Updated: Amos NECCI, 2021-01-19 08:50:28

Attachments

NoDescriptionFile Size
1.Case details SOZOGAKU.COM 1.93MB
2.K. Hatayama - Lessons from the 2003 Tokachi-oki, Japan, earthquake for prediction of long-period strong ground motions and sloshing damage to oil storage tanks 559.41KB
3.The 2003 Tokachi-oki Earthquake of September 26 - ABS Consulting 1.30MB
4.Zama et al. 2008 469.92KB